Posts Tagged ‘laser cutting’

Laser cutting wood

Saturday, June 11th, 2011

Wood is another type of main material that the laser machine works on. Both cutting and engraving can be down very well. People use it to make artcraft, models for buildings or airplanes, or many other types. Most times, laser will burn wood , then wood surface will become black or yellow, for model making, black will be no problem but for common show, we have to take more attention.

There are many types of wood, some is very hard and some is soft. Laser cutting wood is only with good result for soft one, but for laser engraving, even hard wood will be with good result.

So when you want to do laser cutting wood, must be sure that we can do it with laser, and do it with good power, good speed. Too powerful will burn it, while small power can not cut it through. So it needs practice and time to get a better result. During this period of time, customer will become an engineer which will be a nice thing.

Now you can find here for some nice photos sample.

Laser cutting acrylic

Saturday, June 11th, 2011

For acrylic cutting, the most common machine we are using is cnc router and laser cutter. In other articles we said that, laser cutting will be with better result then cnc router because it needs polishing after cnc router working.

So laser cutting acrylic now is the most popular way for many advertising companies; Redsail has different models for laser cutter, and of course, the more power we are using, the deeper acrylic we can cut.

Let’s see an example, Redsail laser cutting machine model CM1490–one of the most popular model in different areas. Because most acrylic size is similar with the machine size. We can install it with different power laser tube, and the cutting result will be as following:

60w laser tube: can cut about 10mm acrylic

80w laser tube: can cut about 15mm acrylic

100w laser tube? can cut about 20mm acrylic

130w laser tube: can cut about 25–30mm acrylic

But actually, the cutting result has great relation with laser tube quality and also the acrylic quality. And to get the best result we have to get a very good alignment.

How to use Redsail water cooler?

Thursday, January 8th, 2009

 

1.Introduction
Industrial circulation cooler is designed by the international advanced cooling system, which can be used in any small cooling system radiating through water-cooling. When it supports the laser machine, please see as following:
1/ works with all round safekeeping function of cut -off and over temperature warning.
2/ Closed stainless steel water tanks, it can work for a long rime with one watering.
3/ real-time monitoring the temperature to know exactly the work condition of heating elements
4/ Professional radiator with great volume of heat diapation that forces the wind cool.
5/ Automatic work, not needing manual work. (Coordinating with the system)
6/ outputting warning signals keep the sense organs safe quickly so it can protect the laser cutting machine in case any thing happen

2.Specification

1/ Power supply: 220VAC/50Hz
2/ Power consumption: 140VA max
3/ Cooling water tank capacity: 9L
4/ Cooling water tank material: stainless steel
5/ Cooling: radiator that forces the wind cool
6/ Amount of cooling: 50W/ºC
7/ Way of circulation: forces circulation
8/ Maximum water current capacity: 15L/MIN
9/ Maximum water pumping lift: 6m
10/ Diameter of input and output hole: 10mm
11/ External dimensions: 470*262*373mm
12/ Weight: approx.16kg
                                                               
3/. Notes
1)Don’t power on if no water, or it may break the cooler including laser engraving machine.
2)Put it in ventilated and dry environment, far from other heaters. And its vent is away from the obstacles above 150mm.
3)Draining is necessary when it is out of work or transported for a long time
4)When the water temperature is under 10ºC, its fans will stop work, and when over 20ºC, it will continue to work.
5)Better is to use soft water (distilled water or pure water)

4/ Installations for the First Time
Its installation is very easy and you can do it according to the following steps.
1)Open the packing and examine the machine and accessories
2)Connect the outlet and inlet pipes
3)Twist off the machine crown note drainage opening, join the water
4)Plug in and turn on the power
5)Check the water level of the water tank (the water level should be 80-150mm away from the tender filling hole). Screw down the tender filling hole nut tightly.

The installation is over now, and it only needs to turn on the power next time (if the cooler is automatic, it can be on and off by its own and does not need intervention).
5/ Maintenance
Please change the cooling water after a long time use (the time depends on the water condition). Then it can help to keep the laser engraver working well.

What can I do with Redsail Laser System?

Monday, January 5th, 2009

What can we do with Redsail  laser system?

What can I do with Redsail laser machine? you may ask this question.

The answer is : Its up to your imagination!!
you will find many use in your mind when you begin to start Redsail laser cutter or laser engraver and surely discover more as time goes by!

Let me tell you something for starting: acrylic and plastics, Anodized Aluminum, Architectural Models, Corian, Fabric, glass, gunstock, leather, paper and cardboard, puzzles, rubber  and stamp, stone and marble, wood working , cristal, ceramic…..and so on!! Laser cutting can give you many ideas!

You may start a tryophy and engraving shop, you may start with sign making… you can start with various things!  if you can imagine, you will do!

Do you want to have a shop of your own? start with Redsail!

What is laser cutter?

Monday, January 5th, 2009
A Laser cutter is a machine that uses a laser to cut materials. The Laser Cutter works by making the laser enter through the side of the material that needs to be cut and shoots it through the axis of the beam. If a cut needs to be made and there are no edges near it, a small piercing is done before the cut. During a piercing, a high power concentrated pulse of laser beam slowly starts to make a hole, creating an edge to begin the laser cutting with.
Laser Cutter (sometimes is called laser cutting machine )Configurationslaser cutter is same as cnc router, when configuring laser cutter, there are three different configurations to choose from: moving material, hybrid, and the flying optics system. The difference among these three configurations is in the way that the laser beam moves above the material that is being cut. One common similarity that all of them do share though is that they all utilize the X and Y axis as the axis of motion, while the controller above is designated as the Z axis.
Moving materials configuration is when the material that is to be cut is stationed below a cutter head. The biggest strength about this configuration is consistency. As the laser is uniformly and steadily held above, the material can be cut quite steadily. The downside of this is that the material that is being cut (the workpiece) needs space to move around to be cut.
Hybrid laser cutting because of a cooperative work between the laser header above and the workpiece below. The table moves in one axis (often the X axis) while the cutter head moves in the opposite axis (usually the Y axis). This coalition allows a relatively good and stable constant beam delivery path length than other configurations like the flying optic configuration, while also having a simpler beam delivery system.
The flying optic configuration has a moving cutter head with a stationary workpiece. This configuration usually does not require material clamping. As the moving mass is fairly consistent, the cuts are quite clean. Also, this configuration is by far the fastest among others, as its acceleration and peak velocities are superior compared to the moving materials and the hybrid systems. When changing the length of the beam from near field to the far field, techniques such as collimation, adaptive optics, or constant beam length axis is used.
These processes are for the X Y systems, but the configurations are constant for machines with more than two axis, such as the five or six axis machines, which allows formed workpieces to be cut. 

what is laser engraver?

Sunday, January 4th, 2009

As its name suggests very clearly, laser engraving is the art of engraving or marking objects using one or multiple lasers, it is a kind of Laser machine or Laser system, same as cnc router . Considering the preciseness that is required with the engraving, the whole process is quite complex and technical, which often requires a computer. Therefore, as desired, the final engravings are done extremely precise at a very high rate.
Most of the laser engraving done today is conducted by what is known as a laser engraving machine. This machine has three main parts to it: a laser, a surface, and a controller to control the engravings.
There are generally three types of engraving machines. The most widely used of them all is the X-Y table, which is when the surface is stationed and the laser moves in X and Y coordinates to draw the vector. However, there are exceptions with both of them. For example, the work piece (surface) might move in a Y direction while the laser moves in an X direction. Then, another genre of the engraving machines is a machine specifically for cylindrical surfaces. For these odd shaped surfaces, the laser navigates in a helix form to completely cover the cylindrical surface while turning on and off to produce the correct image on a raster basis. The third type is where both the surface and the laser are stationed. Then, the galvo mirrors at various angles will reflect the laser beam onto the surface of the workpiece to precisely engrave. This can be done in both raster and vector mode.
In all the three types of laser engraving, laser very efficiently removes a slight surface of the workpiece, as nearly all of the light energy (of the laser) is converted to heat energy. This highly focused and collimated beam heats up the machine rather rapidly, thus, an excessive amount of cooling systems are used to maintain the normal temperature of the machine during the engraving process. Sometimes though, the laser is pulsed to decrease an excessive amount of heating at one interval.
All the different patterns during the laser engraving process are done through a pre-programmed setting controlled by the controller. The key to laser engraving is removing an equal amount of material every time. Thus, crossing over a path already gone over by the laser should never happen. The speed of the engraving or the tracing is also carefully done along with intensity and the spread of the beam.
For complex designs requiring a high degree of precision, laser tables are used. Also known as the X-Y table, it is a special equipment that guides the laser beam in heating the surface more precisely. The setup is composed of a laser that consistently comes out parallel to one axis of the table. The axis is aimed at a mirror on the other end of the rail. Then, the beam is reflected off the mirror on the other side angled right at 45 degrees, which allows the beam to travel right on the path along the length of the rail. Finally, the beam is mirrored down by another mirror on a trolley, which directs the laser perpendicular to the original axis. These reflections allow the laser to be in two degrees of freedom, allowing a vertical and a horizontal engraving to occur at once.
There is also the flat table or drum engraving devices. This is when the laser beam directs most of its energy so that the surface is engraved at a correct depth. This allows a set amount of the material to be removed every time, allowing a uniform engraving. Usually this method is conducted with flat surfaces having hardly any height changes. For surfaces with varying heights, mechanisms such as the dynamic auto focus system is applied. This is when the laser’s parameters are constantly changed (real time changes) allowing the beam to adapt to the changes in the material. However, these mechanisms require work with what is known as pilot beams or pilot lasers, such as ultrasound, infrared, and visible light.

Laser Machine Working Demo

Sunday, January 4th, 2009

Many friends are not famliar with the working process of Co2 laser machine. In order to show customers clearly how Redsail laser machine working, we take several video to show you how the machine works on different materials. Please see below:

This is model M500 working on rubber: http://www.youtube.com/watch?v=fMT-krWSkWg.

This is model M900 cutting on wood: http://www.youtube.com/watch?v=o4n6qz7BBgQ

Here it is a 80w model C120 working on acrylic: http://www.youtube.com/watch?v=2IAhvbkLqCY

Now the model M500 engraving a double layer plastic board: http://www.youtube.com/watch?v=8B1VgCOHCJI