Posts Tagged ‘laser cutter’

Laser Machine Specification Reference Settings

Friday, May 14th, 2010

Laser machine can do lots of materials and jobs, like acrylic, plastic, leather, wood, and many others. But when customer get a laser engraving machine or a laser cutter, they dont know what power I should use for cutting a piece of wood? what speed should I use to engrave on glass?

To get perfect result needs more time practice and experience. We need to try different settings to test on different materials to know what setting is the perfect one. But here we can show you some settings for Redsail laser machine. But this setting is only for reference, you still need practice more.

                                      Engrave                                    Cut 
  M300:  
Material      Current     Speed    scan gap        Thickness   Current   Speed
Wood           9MA       14-16        0-2                       (3mm)       1A            1  
Leather          7MA       14-16       0-2                                       9MA         3
Jeans              8MA       14-16      0-2                                       9MA         3
Acrylic          8MA       14-16       0-2                     (2/3mm)       1A          1
Double layer   9MA        14-16      0-2                   (1.5mm)       1A          1 

M300 bitmap engrave: Usually speed is between 12-16, power is between5MA-1A, and
scan gap is 2 or 3. It cannot cut with a bitmap file.      

 M500.M700.M900 (vector graph)     
                                          Engrave                                         Cut
                             Power        Speed      scan gap             Power    Speed
Wood (5mm)       55%             400          0.025                      70%       3 
Leather (1.2mm)    45%           400           0.03                       70%      10
Rubber (2mm)       90%           150           0.025                      95%      3 
Jeans (1mm)          55%           400            0.03                       70%     20
Acrylic (5mm)        60%           400          0.025                      85%      1.5
Bamboo (2mm)       65%          300          0.025                       75%      5
Double layer (1.5mm)  55%      400        0.025                       70%      7
Marble                          50%       400       0.025               
 
M500.M700.M900 (Bitmap)
        Usually speed is between 300-400, power is between 50%-70%, and scan gap
between 0.05-0.09, it cannot cut with a bitmap file

Laser Cutting Machine 80W (C120, C150, X1201)  
                                                Cut
   Material                    Power               Speed
 Acrylic (5mm)                85%                 3      
              (8mm)                 90%                2   
             (10mm)               95%                 1.5 
Wood board (5mm) soft one   80%          8   
  Double layer (1.5mm)         70%        9    
 
 
Laser Cutting Machine 100w(C120+, C150+)
  Material                             Power       Speed
Acrylic (5mm)                     90%                5    
             (8mm)                      90%                 3    
            (10mm)                     90%                 2
Wood (5mm) soft one         80%             10
Double layer (1.5mm)         70%             10

All the settings above are for Reference. Since long time’s work, power of tube
will decrease, and machine parts will also be wearing away during use. So it needs some
changes on the setting according to situation. The above is the reference when we do
settings using that material. So settings always needs changes when met different
requirements from different customers, such as different thickness and stiffness of
different materials, and others.

How to clean mirrors of a laser machine?

Friday, September 11th, 2009

To clean mirrors and lens are very important during operation of a laser machine. Dirty mirros will affect the working result of course and we have to clean it after some time use. So, how shall we do that?

Please see here:  how-to-clean-the-first-reflecting-mirror

Success in APPPEXPO SHANGHAI

Saturday, August 29th, 2009

In July 7th–10th, Redsail attened sign exhibition in SHANGHAI and got great sccuess. Lots of customers from different countries visited our booth and had nice meeting. Many orders comes and Redsail is enlarging the production!

Redsail exhibition

Redsail exhibition

About Shanghai Exhibition in July,2009

Saturday, June 27th, 2009

Hello friends of  Redsail!

In July, 2009, we will attend the largest global trade fair—-The 17th Shanghai Int’s Advertising&Sign Technology&Equipement Exhibition. The exact time is July, 7 –July10, 2009, and our booth number is W-2 037.

We will take all our models there to show to our friends from different areas and countries: cutting plotter, laser engraver, laser cutter, cnc router, flash stamp machine, etc.

Welcome to visit our machine show!

How to use Redsail water cooler?

Thursday, January 8th, 2009

 

1.Introduction
Industrial circulation cooler is designed by the international advanced cooling system, which can be used in any small cooling system radiating through water-cooling. When it supports the laser machine, please see as following:
1/ works with all round safekeeping function of cut -off and over temperature warning.
2/ Closed stainless steel water tanks, it can work for a long rime with one watering.
3/ real-time monitoring the temperature to know exactly the work condition of heating elements
4/ Professional radiator with great volume of heat diapation that forces the wind cool.
5/ Automatic work, not needing manual work. (Coordinating with the system)
6/ outputting warning signals keep the sense organs safe quickly so it can protect the laser cutting machine in case any thing happen

2.Specification

1/ Power supply: 220VAC/50Hz
2/ Power consumption: 140VA max
3/ Cooling water tank capacity: 9L
4/ Cooling water tank material: stainless steel
5/ Cooling: radiator that forces the wind cool
6/ Amount of cooling: 50W/ºC
7/ Way of circulation: forces circulation
8/ Maximum water current capacity: 15L/MIN
9/ Maximum water pumping lift: 6m
10/ Diameter of input and output hole: 10mm
11/ External dimensions: 470*262*373mm
12/ Weight: approx.16kg
                                                               
3/. Notes
1)Don’t power on if no water, or it may break the cooler including laser engraving machine.
2)Put it in ventilated and dry environment, far from other heaters. And its vent is away from the obstacles above 150mm.
3)Draining is necessary when it is out of work or transported for a long time
4)When the water temperature is under 10ºC, its fans will stop work, and when over 20ºC, it will continue to work.
5)Better is to use soft water (distilled water or pure water)

4/ Installations for the First Time
Its installation is very easy and you can do it according to the following steps.
1)Open the packing and examine the machine and accessories
2)Connect the outlet and inlet pipes
3)Twist off the machine crown note drainage opening, join the water
4)Plug in and turn on the power
5)Check the water level of the water tank (the water level should be 80-150mm away from the tender filling hole). Screw down the tender filling hole nut tightly.

The installation is over now, and it only needs to turn on the power next time (if the cooler is automatic, it can be on and off by its own and does not need intervention).
5/ Maintenance
Please change the cooling water after a long time use (the time depends on the water condition). Then it can help to keep the laser engraver working well.

Maintenance for Redsail Co2 Laser Tube

Tuesday, January 6th, 2009

1)Be sure to keep the water running before starting the laser machine ;
Be sure to keep cool water filled in the tube and then turn on the power;
Please make sure the temperature below 30 degree.

Remark:
(1)Especially in summer, once the water temperature is high, please change the water in time or turn off the machine immediately. 
(2)In winter, be sure to avoid freezing up.
When the machine is off work, please keep the water out of the  Co2 laser tube completely, or, ice may cause the tube to break when starting it again.

PS: It is better to use soft water (distilled water or pure water)

2) When using water cooler, be sure to keep the water running at a speed of 2L-4L/minute. It will affect the working result if the tube cannot be cooled well and will shorten the life of tube.

3) Make clear distinctions about anode and cathode (usually outlet of the tube is cathode), so that it could be installed in correct position.

4) Be sure to protect the tube output port. Avoid port being polluted due to smoke and dust during working. Once it is dirty, please cleaned with alcohol slightly, or the tube power may be affected.

It is better to protect the laser tube connection with high-handed adhesive tape to longer the life of the tube.

5) Be sure to keep the laser power supply clean enough. Dust and smoke will affect the output power during the working.

6) When making alignment, the tube position may affect the working result. So we could move the tube and adjust the tube supporter to get a better position and get better working result accordingly.

7) When using the tube, be sure to avoid water furring the tube, or it may block the tube. Once it is furred up, please use 20% refined salt to clean it.

8). Being made of glass, the tube is easy to break, so when installing, please avoid being given force partly.

9) It is better not use high power all the while. Keeping high power will shorten the life of the tube. If it is necessary to use high power for a laser machine , please stop for a while about every 4 hours.

10) Usually, it could work for about 8 hours continually for a medium power. But be sure to keep the water under right temperature.

what is laser engraver?

Sunday, January 4th, 2009

As its name suggests very clearly, laser engraving is the art of engraving or marking objects using one or multiple lasers, it is a kind of Laser machine or Laser system, same as cnc router . Considering the preciseness that is required with the engraving, the whole process is quite complex and technical, which often requires a computer. Therefore, as desired, the final engravings are done extremely precise at a very high rate.
Most of the laser engraving done today is conducted by what is known as a laser engraving machine. This machine has three main parts to it: a laser, a surface, and a controller to control the engravings.
There are generally three types of engraving machines. The most widely used of them all is the X-Y table, which is when the surface is stationed and the laser moves in X and Y coordinates to draw the vector. However, there are exceptions with both of them. For example, the work piece (surface) might move in a Y direction while the laser moves in an X direction. Then, another genre of the engraving machines is a machine specifically for cylindrical surfaces. For these odd shaped surfaces, the laser navigates in a helix form to completely cover the cylindrical surface while turning on and off to produce the correct image on a raster basis. The third type is where both the surface and the laser are stationed. Then, the galvo mirrors at various angles will reflect the laser beam onto the surface of the workpiece to precisely engrave. This can be done in both raster and vector mode.
In all the three types of laser engraving, laser very efficiently removes a slight surface of the workpiece, as nearly all of the light energy (of the laser) is converted to heat energy. This highly focused and collimated beam heats up the machine rather rapidly, thus, an excessive amount of cooling systems are used to maintain the normal temperature of the machine during the engraving process. Sometimes though, the laser is pulsed to decrease an excessive amount of heating at one interval.
All the different patterns during the laser engraving process are done through a pre-programmed setting controlled by the controller. The key to laser engraving is removing an equal amount of material every time. Thus, crossing over a path already gone over by the laser should never happen. The speed of the engraving or the tracing is also carefully done along with intensity and the spread of the beam.
For complex designs requiring a high degree of precision, laser tables are used. Also known as the X-Y table, it is a special equipment that guides the laser beam in heating the surface more precisely. The setup is composed of a laser that consistently comes out parallel to one axis of the table. The axis is aimed at a mirror on the other end of the rail. Then, the beam is reflected off the mirror on the other side angled right at 45 degrees, which allows the beam to travel right on the path along the length of the rail. Finally, the beam is mirrored down by another mirror on a trolley, which directs the laser perpendicular to the original axis. These reflections allow the laser to be in two degrees of freedom, allowing a vertical and a horizontal engraving to occur at once.
There is also the flat table or drum engraving devices. This is when the laser beam directs most of its energy so that the surface is engraved at a correct depth. This allows a set amount of the material to be removed every time, allowing a uniform engraving. Usually this method is conducted with flat surfaces having hardly any height changes. For surfaces with varying heights, mechanisms such as the dynamic auto focus system is applied. This is when the laser’s parameters are constantly changed (real time changes) allowing the beam to adapt to the changes in the material. However, these mechanisms require work with what is known as pilot beams or pilot lasers, such as ultrasound, infrared, and visible light.